Don’t expand your plant—intensify it
Unlock more capacity from your existing infrastructure.
Is your treatment facility nearing its hydraulic or solids limits? Expansion is not your only option. A proven process intensification (PI) strategy can significantly increase throughput and performance - without expanding your plant footprint.
Why choose process intensification?
Process intensification leverages existing infrastructure to increase treatment capacity and performance. By optimizing current assets, PI enables facilities to treat higher flows and loads using the same tank volumes – while staying compliant with evolving effluent standards.
Key advantages:
- Lower CapEx compared to greenfield expansion
- Easier integration and faster implementation timelines
- Scalable, proven technologies
- Future-ready compliant with built-in flexible
Proven technologies. Real results.
Among the most effective PI technologies are ballasted clarification and dynamic sludge filtration, both offering high treatment efficiency and operational flexibility in a compact footprint. Xylem’s BioMag® high-rate ballasted clarification system and Taron™ advanced activated sludge filtration technology are engineered to help wastewater facilities:
- Increase MLSS to push biological capacity—without new tanks
- Reduce hydraulic retention time (HRT) while maintaining permit compliance
- Support higher loading rates with minimal capital investment
- Adapt to tightening regulations and changing influent conditions
Featured Case Studies
Upper Gwynedd Township, PA. Wastewater Treatment Facility
Taron™ Activated Sludge Filter Provides Effective Total Suspended Solids (TSS) Reduction
For Pennsylvania’s Western Butler County Authority (WBCA), peak flow events due to inflow and infiltration (I&I) have gone hand-in-hand with aging sewage system and treatment plant infrastructure.
Ready to intensify your process?
Connect with a Xylem treatment expert to explore how a PI solution can help optimize treatment efficiency, reduce operational costs, and meet future demands—all while leveraging your existing infrastructure.