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Sanitaire ICEAS advanced SBR

Overview Specifications Industries & Applications Documentation & Tools
Overview

Overview

Product Features
  • Continuous flow biological treatment system with an integrated, simplified process design
  • Handles flows from 100 m3/day to 300,000 m3/day with ability to handle high flow variations, up to 6 times DWF
  • Minimizes energy use by up to 50%
  • Small footprint
  • Simple, intuitive, time-based control and trending capability
  • Removes nitrogen and phosphorus
  • Ability to operate as a single basin to facilitate maintenance and/or to provide turn-down if a plant is operating below its design loads
  • Proven with nearly 1,000 sites, and process guarantees available

Simplified operations and reliable results

Xylem’s Sanitaire ICEAS Advanced SBR is a continuous flow biological treatment system that provides multiple advantages versus conventional activated sludge and other SBRs by bringing together process, aeration, decanting, and control in a single treatment tank. It is fully automated and includes a completely integrated process design consisting of the aeration system, blowers, pumps, mixers, effluent decanters, monitoring and control equipment, and a comprehensive process control system.

The ICEAS Advanced SBR is designed to reduce complexity of operation. Unlike conventional activated sludge plants, there is no need for primary or secondary settlement tanks or return sludge pumps. All treatment is done in a single basin. Continuous inflow distributes variations in flows and loads evenly across all basins – simplifying day-to-day operations and operational changes, as well as accommodating single basin operation for low flow and maintenance conditions.

The intelligently-designed process control system with simple, intuitive, time-based control and trending capability provides a full system overview, making it easy to optimize plant performance, predict maintenance and reduce operating costs – taking the complexity out of SBRs.

Xylem's ICEAS Advanced SBR can handle flows from 100 m3/day to 300,000 m3/day. Thanks to the unique basin design and actively controlled decanter, the ICEAS Advanced SBR can be designed to accommodate up to six times average daily flow while assuring high effluent quality across the entire flow range. The ICEAS Advanced SBR process can also be designed to remove nitrogen and phosphorus from wastewater through biological nutrient removal (BNR) processes.

Life-time efficiency

Xylem's ICEAS Advanced SBR minimizes energy use by up to 50% thanks to its highly efficient aeration grids and blower technology, along with cutting edge controls and instrumentation that use innovative algorithms to control the process.

Using Xylem's Sanitaire continuous inflow distribution technology, the peak load is spread across all basins -simplifying operation and saving up to 30% on the total footprint. ICEAS Advanced SBR is designed to use a small footprint. The result is reduced upfront capital expenditures thanks to less land requirements and lower civil construction costs. 

With almost 1,000 installations worldwide, Xylem’s experienced design team can design an optimized, flexible solution to meet both current and future requirements.

Xylem's ICEAS Advanced SBR systems are also continuously optimized thanks to Xylem's OSCAR process performance optimizer. OSCAR matches the precise amount of energy consumption to the dynamic treatment need, ensuring that the right amount of energy is used. In addition, advanced features such as automated sludge age control (SIMS), ammonia control, reporting tools, and SCADA are available as well.

Specifications

Specifications

General Information ICEAS advanced SBR
Flow rate 0.1 to 100+ MGD (300 to 300,000+ m3/d) typical
Applications Removal of BOD, TSS, Ammonia, TN, and TP
Typical pretreatment Coarse screen and grit removal
Batch or continuous feed Continuous feed
Capable of operation with single tank Yes
Variable decant periods Yes, allows reduction in cycle time to treat higher hydraulic loads without reducing the aeration period
Pre-react zone as high F:M selector Yes
Peak hydraulic capacity Can accommodate 6 x average dry weather flow, due to variable decant time and continuous flow design
Shop oxygen transfer test Included
Typical effluent without tertiary filter <10 mg/l BOD and TSS, <5 mg/l TN, <1 mg/l TP
Possible effluent with tertiary filter <5 mg/l BOD and TSS, <3 mg/l TN, <0.1 mg/l TP
Aeration efficiency achievable 6 to 10 lb O2/hr/bHp (4 to 6 kg O2/hr/kW)
Single source of all key equipment Yes, design and supply of aeration and mixing equipment, pumps, blowers, valves, instruments, and controls into a single optimized package
Performance warranties Guarantees for effluent quality or energy consumption available
Decanter ICEAS advanced SBR
Decanter material 304 or 316 SS
Type of decanter Active, Mechanically Driven
Actuator Electro-mechanical screw jack with variable speed motor
Weir visible from basin side wall Yes, operator can visually observe discharged effluent quality
Parts requiring maintenance accessible from the walkway Yes, routine maintenance can be performed without draining basin or taking unit out of service
Scum guard to exclude floatable solids Yes, scum excluded during entire decant cycle
Fail safe overflow protection in case of power outage Yes, decanter parked above top water level acts as an emergency overflow
Seals and bearings Maintenance free, synthetic type
Instrumentation ICEAS advanced SBR
Float and level switches Flygt LTU-40 level transducer and ENM-10 float switch
DO sensor YSI/WTW model FDO 700 IQ
TSS YSI/WTW model ViSolid 700 IQ
WAS flow meter Xylem MJK Products model MagFlux 7200
Ammonia and nitrate sensors YSI/WTW model VARiON Plus 700 IQ
Terminal / controller YSI/WTW model 2020 IQ Sensor Net
Influent Control Valves ICEAS advanced SBR
Requirement Not Required
Aeration Equipment ICEAS advanced SBR
Types of aeration equipment Typically includes Fine Bubble Aeration (Gold Series membrane diffusers or Silver Series II membrane disc diffusers); Coarse Bubble Aeration optional (Stainless steel wide band diffusers), Retrievable Grids optional (Eco-lift retrievable aeration gird)
Air Control Valves ICEAS advanced SBR
Types of air control valves Wafer type butterfly valves with electric motor actuator typical
Submersible Mixers ICEAS advanced SBR
Types of submersible mixers Flygt 4600 Series
Waste Sludge Pumps ICEAS advanced SBR
Types of sludge pumps Flygt submersible non-clog type
Controls, MCC, SCADA ICEAS advanced SBR
Types of controls OSCAR process performance optimizer
Blowers ICEAS advanced SBR
Types of blowers Positive displacement or centrifugal
Industries & Applications

Industries & Applications

Recommended Industries and Applications

Wastewater Systems
Building Systems Wastewater Systems
Filtration
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Documentation & Tools

Documentation & Tools