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Flygt Concertor Flygt Concertor DP

Overview Specifications Industries & Applications Documentation & Tools
Overview
  • Flygt Concertor DP 6020 wastewater pump and gateway
  • Flygt Concertor DP 6030 wastewater pump and gateway

Overview

Product Features
  • Clog detection and pump self-cleaning
  • IE4-equivalent motor efficiency 
  • External process control and communication
  • Change pump performance with the push of a button
  • Local and remote alarms and history
  • Soft start/soft stop
  • Always correct impeller rotation
  • Built-in motor protection
  • Set-up wizard

Flygt Concertor is the world’s first fully integrated, intelligent wastewater pumping system.

Using advanced software functionality and state-of-the-art hardware, Concertor delivers clog-free pumping, energy efficiency, and adaptive pump performance to meet system demands.

Optimize efficiency for pump station cost savings

Flygt Concertor DP uses gateway connections to leverage your plant’s existing process control algorithms and find the optimal duty points for your Concertor pumps, substantially reducing operating costs and site visits. 

With the control system fully integrated into the pump body, customers benefit from smaller control cabinets as well as easily adjustable pump performance and higher pump system efficiencies. The system is scalable to as many pumps as required by your application, with one gateway per pump.

The gateway also serves as a backup on/off controller.

Reliable, energy-efficient pumping

Adaptive N® hydraulics and an IE4-equivalent permanent magnet motor ensure trouble-free, energy-efficient pumping, even for applications dealing with high volumes of solids and recurring clogging issues.

Functions such as clog detection, pump cleaning, correct impeller rotation, soft start/stop, and motor/grid protection increase pump system reliability and lower operating costs.

Operational flexibility

A broad pump performance field eliminates the need for an exact duty point and simplifies both pump selection and pump inventory. 

For even more flexibility, Concertor DP allows you to change the pump performance curve at the push of a button – without having to change impeller diameters or motor sizes. Leveraging existing process control algorithms, Concertor DP continuously responds to the controller signal to meet changing head or flow demands.

Small and mid-range pumps available

With a Concertor 6020 and Concertor 6030 pump series, pump stations can leverage these capabilities for both low and medium flows. Concertor pumps are available with power ratings from 3 HP (2.2 kW) to 18 HP (13.4 kW). The range covers flows up to 2400 gpm (150 lps) and heads up to 151 ft (46 m).

Specifications

Specifications

Pump Concertor DP 6020 Concertor DP 6030
Motor Synchronous (concentrated winding); Permanent magnet rotor Synchronous (concentrated winding); Permanent magnet rotor
Motor efficiency IE4 efficiency according to IEC/TS 60034-30-2 Ed. 1 IE4 efficiency according to IEC/TS 60034-30-2 Ed. 1
Frequency 50, 60 Hz 50, 60 Hz
Voltage / Rated Power 200-240 V / 3.0, 5.5, 7.5 HP (2.2, 4.0, 5.5 kW); 380-480 V / 3.0, 5.5, 7.5, 10.0 HP (2.2, 4.0, 5.5, 7.3 kW) 400-480 V / 11, 14, 18, HP (8.2, 10.6, 13.4 kW)
Rated ambient liquid temperature 104° F (40° C) 104° F (40° C)
Hydraulic Guide pin; Adaptive N Guide pin; Adaptive N
Discharge sizes 3", 4", 6" (80, 100, 150 mm) 3", 4", 6", 8" (80, 100, 150, 200 mm)
Speed range 200-240 V: 500-3000 rpm; 380-480 V: 500-3600 rpm 800-3000 rpm
Impeller material options Hard-Iron; Duplex stainless steel Hard-Iron; Duplex stainless steel
Seal system Plug-in seal with double mechanical seals; Active Seal system Plug-in seal with double mechanical seals; Active Seal system
Seal material options WCCR/WCCR; RSiC/WCCR WCCR/WCCR; RSiC/WCCR
Cooling system Liquid-free heat-conduction technology Closed loop cooling
Installation Portable wet well installation (P); Portable free standing installation (S); Vertically mounted, permanent dry well installation (T); or Horizontally mounted, permanent dry well installation (Z) Portable wet well installation (P); Portable free-standing installation (S); Vertically mounted, permanent dry well installation (T); or Horizontally mounted, permanent dry well installation (Z)
Sensors Leakage detection in stator housing; Two independent temperature sensors Leakage detection in inspection chamber; Two independent temperature sensors
Cable Screened Flygt SUBCAB®, with integrated control wires – 30, 50, 60, 100 ft (10, 16, 20, 31 m) Screened Flygt SUBCAB®, with integrated control wires – 30, 50, 60, 100 ft (10, 16, 20, 31 m)
Approvals CE, FM, ATEX, IECEx, CSA, UKCA, UKEX CE, CSA, UKCA
CONTROL CONCERTOR DP GATEWAY
Included modules Machine gateway with pump communication port and digital and analog I/O
Power supply +24 V
Ports 1 USB; 1 RS485; 1 Ethernet (IPv4); 1 Display interface, CAN
Communication protocols Modbus RTU/TCP
User interface HMI (optional)
Environment class Protection class: NEMA 1 (IP20); Operation temperature: -4° to +149°F (-20° to +65°C)
Approvals CE, UL, CSA, RCM
Built-in functions Soft stop; Trip auto-reset; Status and history log; Emergency run input; External speed control
Industries & Applications

Industries & Applications

Recommended Industries and Applications

Documentation & Tools

Documentation & Tools